Mode d'emploi PIAGGIO X9 500 SERVICE MANUAL

[. . . ] SERVICE STATION MANUAL • X9 500 cc Piaggio & C. 594523 - 04/01 Grafica e Stampa: C. L. D. - Pontedera (PI) “© Copyright 2001 - PIAGGIO & C. Reproduction, in whole or in part, forbidden. ” Data subject to change without notice. [. . . ] N. B. : Carefully clean the injector Tee Joint before reassembling the quick-connections. Direct the injector in such a way as to avoid any interferences of the electrical cables with the coolant and fuel pipes. - Check the engine oil level, top up if necessary with oil of the recommended type. - Fill the cooling system (Chapter 11-Cooling). - Check the accelerator and electrical devices function. 5-3 Front and rear suspensions Handlebar Removal - Begin by removing the radio-interphone and then disconnect the feeder cable. - Remove the digital panel support and the front and rear sections of the handlebar cover as described in Chapter 8-Bodywork. - Disengage the handlebar from the components installed on it. - Remove the two counterpoises after loosening the side screws. - Remove the pumps after loosening the screws on the clevises shown in the figure. - Slide the throttle control off the handlebar after loosening the fixing screws. - Loosen the bolt fastening the handlebar to the steering tube shown in the figure and then remove it. Remove the handlebar and the plastic support. Note: If the handlebar is removed to proceed to the removal of the front fork, simply overturn the handlebar onto the front of the vehicle without removing the parts fitted on it. Take care not to damage the flexible transmissions, the pipes or the bodywork. Fitting Perform the removing procedure in reverse order. To align the handlebar with the steering tube, align the notch on the handlebar with the notch on the sterring tube. Tighten the fasteners with the torques specified in Chapter 1. Tightening torques: Handlebar fastening bolt: 43 - 47 N·m 06_001 06_002 Removing the front wheel - Remove the two brake calipers as described in Chapter 7-Braking system. - Disengage the axle by loosening the two screws on the right-hand fork sheath (see figure). - While supporting the wheel, remove the axle on the right side of the vehicle. Caution - When removing the wheel, take care not to damage the speed sensor. 06_003 6 Overhauling the front wheel Check the bearings for any excessive play or stickiness causing noise and uneven rotation of the wheel. [. . . ] Electrical socket - Replacement Helmet compartment - Removal and refitting Saddle opening cable - Replacement Time 50' 5' 5' 5' 45' 70' 3 2 6 4 3 4 5 6 5 1 31 MATS AND COVERS Op. 1 Code 004075 004076 004068 004012 004129 006005 006008 004059 004079 Description 1 front mat - Replacement One rear mat - Replacement One grab handle - Replacement 2 Rear body sides - Removal and refitting Rear side panel - Replacement Two side covers - Painting Rear side fairing - Painting Spark plug inspection door - Replacementc Footrest (1) - Replacement Spoiler - Replacement Footboards - Replacement Time 10' 40' 10' 30' 20' 50' 40' 5' 35' 50' 50' 3 4-6 5-7 2 3 4 5 6 7 8 9 1 8 9-11 2 10 32 FRONT MUDGUARDS 10 004053 11 004015 Op. 1 2 Code 004002 006003 Description Front mudguard - Replacement Front mudguard - Painting Time 10' 30' 1-2 10 - 9 33 SADDLE Op. 1 Code 004003 004144 004150 004067 004054 Description Saddle - Replacement Bag - Replacement Saddle damper - Replacement Rider’s backrest - Replacement Saddle catch - Replacement Time 10' 10' 5' 10' 10' 4 5 1 2 3 4 5 3 2 34 STEERING THRUST RINGS Op. [. . . ]